Industry Guides

Free, in-depth guides on packaging best practices, sustainability, cost reduction, and more. Written by our team of packaging professionals with decades of combined experience.

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Featured Guides

15 min readFor: Shipping managers, warehouse operators

The Complete Guide to Corrugated Box Selection

A comprehensive walkthrough of corrugated box types, wall constructions, flute profiles, and strength ratings. Learn how to match the right box to your product for optimal protection and cost efficiency.

Box styles (RSC, HSC, FOL)Single vs. double vs. triple wallECT and Mullen ratingsSize optimization

12 min readFor: Sustainability officers, business owners

Sustainable Packaging: A Practical Guide for Businesses

Move beyond greenwashing with actionable strategies for reducing your packaging footprint. Covers material selection, right-sizing, recycled content, reuse programs, and measuring your impact.

Recycled materialsRight-sizing strategiesReuse programsImpact measurement

10 min readFor: E-commerce sellers, shippers

How to Ship Fragile Items Without Damage

A step-by-step packing guide for fragile and high-value items. Covers box selection, cushioning methods, sealing techniques, and labeling best practices that reduce damage claims to near zero.

Box sizing for fragilesCushioning methodsDouble-boxing techniqueProper sealing

12 min readFor: Warehouse managers, procurement

Gaylord Boxes 101: Everything You Need to Know

The definitive guide to gaylord boxes — from types and sizes to weight limits and best practices. Includes buying tips, refurbishment insights, and cost comparison charts.

Types and dimensionsWeight capacity guideNew vs. refurbishedCost comparison

10 min readFor: Business owners, operations managers

Reducing Packaging Costs Without Sacrificing Quality

Practical strategies for cutting your packaging spend by 20-40%. Covers used box sourcing, right-sizing, material optimization, vendor consolidation, and waste reduction.

Used box strategyRight-sizing savingsVendor consolidationWaste reduction ROI

8 min readFor: Warehouse managers, operations

Warehouse Packaging Station Setup Guide

Design an efficient packaging station that reduces packing time and material waste. Covers layout, equipment, supply organization, and workflow optimization for operations of all sizes.

Station layout designEquipment selectionSupply organizationWorkflow optimization

14 min readFor: Compliance officers, shippers

Understanding Packaging Regulations and Compliance

Navigate the maze of packaging regulations including ISTA testing standards, ASTM specifications, hazmat packaging requirements, and food-safe packaging guidelines.

ISTA standardsASTM specificationsHazmat requirementsFood-safe guidelines

10 min readFor: Decision makers, sustainability teams

The Business Case for Box Reuse Programs

Build a compelling case for launching a box reuse program at your organization. Includes ROI calculations, implementation steps, employee training tips, and success metrics.

ROI calculationImplementation stepsEmployee engagementMeasuring success

Quick Tips

Bite-sized packaging wisdom you can put to use immediately.

Always measure the inside dimensions of a box when ordering replacements. Outside dimensions can be misleading due to wall thickness.

Store boxes flat and off the ground in a dry area. Moisture is the number one enemy of corrugated cardboard strength.

The H-tape method (taping all seams) increases a box's stacking strength by up to 50% compared to center-seam-only taping.

For heavy items, use smaller boxes. A box that is easy to lift reduces injury risk and makes handling more efficient.

Used boxes are perfectly suitable for 80% of shipping applications. Reserve new boxes for customer-facing shipments and high-value items.

When possible, orient boxes with the flutes running vertically. This provides maximum stacking strength.

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