BOXAtlantaPACKAGING SOLUTIONS
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Custom Packaging Solutions

When off-the-shelf packaging will not cut it, our custom solutions team designs and produces packaging tailored to your exact needs. From concept to delivery, we handle every step.

Start a Custom Project

Tell us about your product and packaging requirements.

How It Works

Our 6-step process ensures you get packaging that is perfect for your needs.

1

Consultation

We start with a thorough conversation about your products, shipping requirements, branding needs, and budget. We visit your facility if needed to understand your workflow.

2

Design & Engineering

Our team designs packaging solutions tailored to your specifications. We consider product protection, material efficiency, branding opportunities, and total cost.

3

Prototyping

We create physical prototypes for you to test with your actual products. This hands-on step ensures the packaging works perfectly before full production.

4

Refinement

Based on your feedback, we refine the design. This iterative process ensures the final product meets all your requirements. Most projects need 1-2 rounds of refinement.

5

Production

Once approved, we move to production. Whether you need 100 units or 100,000, we deliver on time and on budget.

6

Ongoing Support

We monitor performance, adjust designs as your products evolve, and maintain inventory so you never run out.

Our Capabilities

We offer a full spectrum of custom packaging capabilities.

Custom Sizing

Boxes engineered to the exact dimensions of your product. Eliminate wasted space, reduce shipping costs, and improve product protection.

  • Precision dimensions
  • Material optimization
  • Cost reduction
  • Better protection

Branded Packaging

Full-color printing, custom graphics, and branded unboxing experiences. Make your packaging an extension of your brand identity.

  • Full-color printing
  • Logo placement
  • Custom graphics
  • Brand consistency

Custom Inserts

Die-cut foam, corrugated, and molded pulp inserts that cradle your products. Ideal for fragile, high-value, or oddly-shaped items.

  • Die-cut precision
  • Multiple materials
  • Product cradling
  • Damage prevention

Structural Design

Unique box structures for products that don't fit standard shapes. Hexagonal, triangular, pillow, and completely custom shapes available.

  • Unique structures
  • Custom shapes
  • Engineering support
  • Structural testing

Sustainable Solutions

Eco-friendly packaging using recycled materials, biodegradable coatings, and designs that minimize waste. Meet your sustainability goals.

  • Recycled materials
  • Biodegradable options
  • Waste reduction
  • FSC certified

Protective Packaging

Engineered packaging systems for the most demanding applications. Drop-tested, vibration-tested, and climate-tested to ensure product safety.

  • Drop testing
  • Vibration analysis
  • Climate testing
  • ISTA certified

Case Studies

See how we have solved real packaging challenges for Atlanta businesses.

E-Commerce Food Brand

Challenge

A local meal kit company needed insulated, branded packaging that kept food fresh for 48 hours while creating a premium unboxing experience.

Solution

Custom double-wall boxes with integrated insulated liners, branded exterior printing, and die-cut inserts for individual meal components. Reduced damage claims by 90%.

Results

  • 90% fewer damage claims
  • 48-hour temp control
  • 30% cost reduction vs. previous supplier

Auto Parts Manufacturer

Challenge

A manufacturing facility needed packaging for irregularly-shaped heavy auto parts that were being damaged in transit using generic boxes.

Solution

Custom triple-wall boxes with engineered foam inserts contoured to each part. Integrated handles and stacking features for warehouse efficiency.

Results

  • Zero transit damage
  • 40% faster packing time
  • Stackable design saved warehouse space

Boutique Candle Company

Challenge

An artisan candle maker wanted premium, sustainable packaging that reflected their brand values while protecting fragile glass containers.

Solution

Custom kraft mailer boxes with soy-based ink printing, die-cut corrugated inserts, and a tissue paper wrapping system. 100% recyclable.

Results

  • Brand-aligned packaging
  • 100% recyclable materials
  • 50% increase in repeat customers

Ready to Get Started?

Custom projects typically take 2-4 weeks from initial consultation to first delivery. Rush timelines available. Let's discuss your project today.

Schedule a Consultation